Ford Mondeo Service and Repair Manual
Models covered
All Ford Mondeo models with four-cylinder petrol engines,
including special/limited editions
1597 cc, 1796 cc and 1988 cc
Does not cover Diesel or V6 engines, or four-wheel-drive models
Content
LIVING WITH YOUR FORD MONDEO
Introduction Page 0�4
Safety First! Page 0�5
General dimensions and weights Page 0�6
MOT Test Checks
Checks carried out from the driver�s seat Page 0�7
Checks carried out with the vehicle on the ground Page 0�8
Checks carried out with the vehicle raised Page 0�9
Checks carried out on your vehicle�s exhaust emission system Page 0�10
Roadside Repairs
Jacking, towing and wheel changing Page 0�11
Booster battery (jump) starting Page 0�12
Identifying leaks Page 0�13
Conversion factors Page 0�14
Routine Maintenance
Routine maintenance and servicing Page 1�1
Lubricants, fluids and capacities Page 1�2
Maintenance schedule Page 1�3
Weekly checks Page 1�6
Every 10 000 miles or 12 months Page 1�11
Every 20 000 miles or 2 years Page 1�20
Every 30 000 miles or 3 years Page 1�22
Every 60 000 miles Page 1�26
Every 3 years Page 1�26
REPAIRS & OVERHAUL
Engine and Associated Systems
In-car engine repair procedures Page 2A�1
Engine removal and general engine overhaul procedures Page 2B�1
Cooling, heating and air conditioning systems Page 3�1
Fuel and exhaust systems Page 4�1
Engine electrical systems Page 5�1
Emissions control systems Page 6�1
Transmission
Manual transmission Page 7A�1
Automatic transmission Page 7B�1
Clutch and driveshafts Page 8�1
Brakes
Braking system Page 9�1
Suspension
Suspension and steering systems Page 10�1
Body Equipment
Bodywork and fittings Page 11�1
Electrical
Body electrical systems Page 12�1
Wiring Diagrams Page 12�24
REFERENCE
Contents
Tools and Working Facilities Page REF� 1
General Repair Procedures Page REF� 4
Buying spare parts and vehicle identification numbers Page REF� 5
Fault Finding Page REF� 6
Glossary of Technical Terms Page REF�13
Index Page REF�17
All Ford Mondeo models with four-cylinder petrol engines,
including special/limited editions
1597 cc, 1796 cc and 1988 cc
Does not cover Diesel or V6 engines, or four-wheel-drive models
Content
LIVING WITH YOUR FORD MONDEO
Introduction Page 0�4
Safety First! Page 0�5
General dimensions and weights Page 0�6
MOT Test Checks
Checks carried out from the driver�s seat Page 0�7
Checks carried out with the vehicle on the ground Page 0�8
Checks carried out with the vehicle raised Page 0�9
Checks carried out on your vehicle�s exhaust emission system Page 0�10
Roadside Repairs
Jacking, towing and wheel changing Page 0�11
Booster battery (jump) starting Page 0�12
Identifying leaks Page 0�13
Conversion factors Page 0�14
Routine Maintenance
Routine maintenance and servicing Page 1�1
Lubricants, fluids and capacities Page 1�2
Maintenance schedule Page 1�3
Weekly checks Page 1�6
Every 10 000 miles or 12 months Page 1�11
Every 20 000 miles or 2 years Page 1�20
Every 30 000 miles or 3 years Page 1�22
Every 60 000 miles Page 1�26
Every 3 years Page 1�26
REPAIRS & OVERHAUL
Engine and Associated Systems
In-car engine repair procedures Page 2A�1
Engine removal and general engine overhaul procedures Page 2B�1
Cooling, heating and air conditioning systems Page 3�1
Fuel and exhaust systems Page 4�1
Engine electrical systems Page 5�1
Emissions control systems Page 6�1
Transmission
Manual transmission Page 7A�1
Automatic transmission Page 7B�1
Clutch and driveshafts Page 8�1
Brakes
Braking system Page 9�1
Suspension
Suspension and steering systems Page 10�1
Body Equipment
Bodywork and fittings Page 11�1
Electrical
Body electrical systems Page 12�1
Wiring Diagrams Page 12�24
REFERENCE
Contents
Tools and Working Facilities Page REF� 1
General Repair Procedures Page REF� 4
Buying spare parts and vehicle identification numbers Page REF� 5
Fault Finding Page REF� 6
Glossary of Technical Terms Page REF�13
Index Page REF�17