Mitsubishi Electric Forklift Truck 2FBC15, 2FBC18, 2FBC20, 2FBC25(E), 2FBC30 Workshop Service Manual
Original Illustrated Factory Workshop Service Manual for Mitsubishi Electric Forklift Truck FB-Series.
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
with EV100ZX Controller:
2FBC15 (A2BC1-20001 -up)
2FBC18 (A2BC1-20001 -up)
2FBC20 (A2BC2-20001-up)
2FBC25 (A2BC2-20001-up)
2FBC25E (A2BC3-20001-up)
2FBC30 (A2BC3-20001-up)
with Optional TR3000 Controller:
2FBC15 (A2BC1-60001-up)
2FBC18 (A2BC1-60001-up)
2FBC20 (A2BC2-60001-up)
2FBC25 (A2BC2-60001-up)
2FBC25E (A2BC3-60001-up)
2FBC30 (A2BC3-60001-up)
Format: PDF, 293 Pages
Language: English
Contents:
Chapter 1 : General Information
Scope
Truck Models Covered
Nameplate and Serial Number Locations
Dimensions
Dimensions Chart
General Information (Standard Models)
Chapter 2: Front Axle & Reduction Differential
Description
Front Axle
General Information
Front Wheels
Removal
Installation
Axle Disassembly
Removing Front Wheel Hub
Inspection after Disassembly
Axle Shafts
Reassembly
Axle Housing
Front Wheel Hub
Hub Bearing Preload
Reduction Differential
Description
Disassembly
Removing Bearing Inner Races
Inspection after Disassembly
Reduction Gear
Differential
Reassembly
Inspection and Adjustment
Side Bearing Preload
Reduction Gear Backlash
Reduction Gear Face Runout
Tooth Contact
Tooth Contact Adjustment
Chapter 3: Transfer Case
Description
Earlier Version
Later Version
Disassembly
Removal
Reassembly
Chapter 4: Rear Axle
Description
Rear Axle
Rear Wheels
Removal
Installation
Rear Axle
Removal
Installation
Disassembly
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Minimum Turning Radius Adjustment
Chapter 5: Brake System
Description
Automatic Adjusting Device
Master Cylinder
Disassembly/Earlier Version
Disassembly/Later Version
Inspection after Disassembly
Reassembly
Service Brakes
Disassembly (2FBC15/18)
Disassembly (2FBC20/25/25E/30)
Inspection after Disassembly
Reassembly (2FBC15/18)
Reassembly (2FBC20/25/25E/30)
Wheel Cylinders
Disassembly/Earlier Version
Disassembly/Later Version
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Chapter 6: Steering System
Description
Steering System with EV100ZX Controller
Oil Flow Sequence
General Information
Steering System with Optional TR3000 Controller
Oil Flow Sequence
General Information
Steering Gear
Removal
Steering Gear with EV100ZX Controller
Steering Gear with Optional TR3000 Controller
Inspection after Removal
Installation
Disassembly
Steering Gear with EV100ZX Controller
Steering Gear with Optional TR3000 Controller
Inspection after Disassembly
Reassembly
Truck with EV100ZX Controller
Truck with Optional TR3000 Controller
Inspection after Reassembly
Steer Pump - Trucks with EV100ZX Controller Only
Removal
Installation
Disassembly
Inspection after Disassembly
Reassembly
Inspection after Reassembly
Chapter 7: Hydraulic System
Description
Schematic for Trucks with EV100ZX Controller
Schematic for Trucks with Optional TR3000 Controller
Hydraulic Tank
Hydraulic Pump for Trucks with EV100ZX Controller
Hydraulic Pump for Trucks with Optional TR3000 Controller
Control Valve
Lift and Tilt Cylinders
Flow Regulator Valve
Down Safety Valve
Removal and Installation General Warning
Hydraulic Pump
Removal
Trucks with EV100ZX Controller
Trucks with Optional TR3000 Controller
Installation
Trucks with EV100ZX Controller
Trucks with Optional TR3000 Controller
Disassembly
Trucks with EV100ZX Controller
Trucks with Optional TR3000 Controller
Inspection after Disassembly
Body
Bushes and Balance Plate
Gears
Priority Valve (Trucks with Optional TR3000 Controller Only)
Disassembly
Reassembly
Control Valve
Removal
Trucks with EV100ZX Controller
Trucks with Optional TR3000 Controller
Installation
Disassembly
Inspection after Reassembly
Reassembly
Lift and Tilt Cylinders
Removal
Lift Cylinders/Earlier Version
Lift Cylinders/Later Version
Installation
Tilt Cylinders/Earlier Version
Tilt Cylinders/Later Version
Disassembly
Lift Cylinders
Tilt Cylinders/Earlier Version
Tilt Cylinders/Later Version
Inspection after Disassembly
Precautions for Reassembly
Flow Regulator Valve
Disassembly
Inspection and Adjustment
Hydraulic Tank
Control Valve
Lift and Tilt Cylinders
Adjusting Method
Testing
Chapter 8: Mast and Forks/Earlier Version
Description
Components
Removal and Installation
Mast and Lift Bracket Assembly
Disassembly
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Forks
Chain Tension Adjustment
Clearance Adjustment on Lift Bracket
Mast Clearance Adjustment
Main Roller Shim Replacement
Mast Adjustment Chart
Chapter 9: Mast and Forks/Later Version
Description
Components
Removal and Installation
Mast and Lift Bracket Assembly
Disassembly
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Forks
Chain Tension Adjustment
Clearance Adjustment on Lift Bracket
Mast Clearance Adjustment
Main Roller Shim Replacement
Mast Strip Adjustment
Tilt Angle Adjustment
Lift Cylinder Stroke Adjustment
Bleeding Lift Cylinders
Service Data
Troubleshooting
Chapter 10: Troubleshooting Section
Front Axle and Reduction Differential
Brake System
Steering System
Hydraulic System
Rear Axle
Mast and Forks
Chapter 11: Maintenance Service Data Section
Maintenance Service Data
Front Axle and Reduction Differential
Transfer Case
Rear Axle
Brake System
Steering System
Hydraulic System
Mast and Forks (Simplex Mast)
Tightening Torques for Standard Bolts and Nuts
Fine Thread - With Spring Washer
Fine Thread - Without Spring Washer
Coarse Thread - With Spring Washer
Coarse Thread - Without Spring Washer
Maintenance Chart
Periodic Replacement Parts
Lubrication
Lubrication Chart
Fuel and Lubricant Specifications
Recommended Brands of Lubricants
Weight of Major Components (Approximate)
Special Service Tools
Special Tool Illustrations
Inspection Guide
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
with EV100ZX Controller:
2FBC15 (A2BC1-20001 -up)
2FBC18 (A2BC1-20001 -up)
2FBC20 (A2BC2-20001-up)
2FBC25 (A2BC2-20001-up)
2FBC25E (A2BC3-20001-up)
2FBC30 (A2BC3-20001-up)
with Optional TR3000 Controller:
2FBC15 (A2BC1-60001-up)
2FBC18 (A2BC1-60001-up)
2FBC20 (A2BC2-60001-up)
2FBC25 (A2BC2-60001-up)
2FBC25E (A2BC3-60001-up)
2FBC30 (A2BC3-60001-up)
Format: PDF, 293 Pages
Language: English
Contents:
Chapter 1 : General Information
Scope
Truck Models Covered
Nameplate and Serial Number Locations
Dimensions
Dimensions Chart
General Information (Standard Models)
Chapter 2: Front Axle & Reduction Differential
Description
Front Axle
General Information
Front Wheels
Removal
Installation
Axle Disassembly
Removing Front Wheel Hub
Inspection after Disassembly
Axle Shafts
Reassembly
Axle Housing
Front Wheel Hub
Hub Bearing Preload
Reduction Differential
Description
Disassembly
Removing Bearing Inner Races
Inspection after Disassembly
Reduction Gear
Differential
Reassembly
Inspection and Adjustment
Side Bearing Preload
Reduction Gear Backlash
Reduction Gear Face Runout
Tooth Contact
Tooth Contact Adjustment
Chapter 3: Transfer Case
Description
Earlier Version
Later Version
Disassembly
Removal
Reassembly
Chapter 4: Rear Axle
Description
Rear Axle
Rear Wheels
Removal
Installation
Rear Axle
Removal
Installation
Disassembly
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Minimum Turning Radius Adjustment
Chapter 5: Brake System
Description
Automatic Adjusting Device
Master Cylinder
Disassembly/Earlier Version
Disassembly/Later Version
Inspection after Disassembly
Reassembly
Service Brakes
Disassembly (2FBC15/18)
Disassembly (2FBC20/25/25E/30)
Inspection after Disassembly
Reassembly (2FBC15/18)
Reassembly (2FBC20/25/25E/30)
Wheel Cylinders
Disassembly/Earlier Version
Disassembly/Later Version
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Chapter 6: Steering System
Description
Steering System with EV100ZX Controller
Oil Flow Sequence
General Information
Steering System with Optional TR3000 Controller
Oil Flow Sequence
General Information
Steering Gear
Removal
Steering Gear with EV100ZX Controller
Steering Gear with Optional TR3000 Controller
Inspection after Removal
Installation
Disassembly
Steering Gear with EV100ZX Controller
Steering Gear with Optional TR3000 Controller
Inspection after Disassembly
Reassembly
Truck with EV100ZX Controller
Truck with Optional TR3000 Controller
Inspection after Reassembly
Steer Pump - Trucks with EV100ZX Controller Only
Removal
Installation
Disassembly
Inspection after Disassembly
Reassembly
Inspection after Reassembly
Chapter 7: Hydraulic System
Description
Schematic for Trucks with EV100ZX Controller
Schematic for Trucks with Optional TR3000 Controller
Hydraulic Tank
Hydraulic Pump for Trucks with EV100ZX Controller
Hydraulic Pump for Trucks with Optional TR3000 Controller
Control Valve
Lift and Tilt Cylinders
Flow Regulator Valve
Down Safety Valve
Removal and Installation General Warning
Hydraulic Pump
Removal
Trucks with EV100ZX Controller
Trucks with Optional TR3000 Controller
Installation
Trucks with EV100ZX Controller
Trucks with Optional TR3000 Controller
Disassembly
Trucks with EV100ZX Controller
Trucks with Optional TR3000 Controller
Inspection after Disassembly
Body
Bushes and Balance Plate
Gears
Priority Valve (Trucks with Optional TR3000 Controller Only)
Disassembly
Reassembly
Control Valve
Removal
Trucks with EV100ZX Controller
Trucks with Optional TR3000 Controller
Installation
Disassembly
Inspection after Reassembly
Reassembly
Lift and Tilt Cylinders
Removal
Lift Cylinders/Earlier Version
Lift Cylinders/Later Version
Installation
Tilt Cylinders/Earlier Version
Tilt Cylinders/Later Version
Disassembly
Lift Cylinders
Tilt Cylinders/Earlier Version
Tilt Cylinders/Later Version
Inspection after Disassembly
Precautions for Reassembly
Flow Regulator Valve
Disassembly
Inspection and Adjustment
Hydraulic Tank
Control Valve
Lift and Tilt Cylinders
Adjusting Method
Testing
Chapter 8: Mast and Forks/Earlier Version
Description
Components
Removal and Installation
Mast and Lift Bracket Assembly
Disassembly
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Forks
Chain Tension Adjustment
Clearance Adjustment on Lift Bracket
Mast Clearance Adjustment
Main Roller Shim Replacement
Mast Adjustment Chart
Chapter 9: Mast and Forks/Later Version
Description
Components
Removal and Installation
Mast and Lift Bracket Assembly
Disassembly
Inspection after Disassembly
Reassembly
Inspection and Adjustment
Forks
Chain Tension Adjustment
Clearance Adjustment on Lift Bracket
Mast Clearance Adjustment
Main Roller Shim Replacement
Mast Strip Adjustment
Tilt Angle Adjustment
Lift Cylinder Stroke Adjustment
Bleeding Lift Cylinders
Service Data
Troubleshooting
Chapter 10: Troubleshooting Section
Front Axle and Reduction Differential
Brake System
Steering System
Hydraulic System
Rear Axle
Mast and Forks
Chapter 11: Maintenance Service Data Section
Maintenance Service Data
Front Axle and Reduction Differential
Transfer Case
Rear Axle
Brake System
Steering System
Hydraulic System
Mast and Forks (Simplex Mast)
Tightening Torques for Standard Bolts and Nuts
Fine Thread - With Spring Washer
Fine Thread - Without Spring Washer
Coarse Thread - With Spring Washer
Coarse Thread - Without Spring Washer
Maintenance Chart
Periodic Replacement Parts
Lubrication
Lubrication Chart
Fuel and Lubricant Specifications
Recommended Brands of Lubricants
Weight of Major Components (Approximate)
Special Service Tools
Special Tool Illustrations
Inspection Guide