Mitsubishi Electric Forklift Truck FB13TCA, FB15TCA, FB18TCA, FB20TCA Workshop Service Manual
Original Illustrated Factory Workshop Service Manual for Mitsubishi Electric Forklift Truck.
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FB13TCA (215AF0001-up)
FB15TCA (216AF0001-up)
FB18TCA (216AF0001-up)
FB20TCA (288AD0001-up)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Chassis and Mast Service Manual, PDF, 189 Pages
Contents:
SAFETY WORK
1. Precautions for safe inspection and maintenance work
2. Safety labels
3. Model name and serial numbers
4. Cautions for maintenance
5. Tightening torque for bolts
6. Maintenance tools and inspection devices
7. Data of LOCTITE and THREEBOND products
1. GENERAL
1-1. Appearance
1-2. Specifications
2. FRONT AXLE (DRIVE)
2-1. Disassembly and reassembly
2-1-1. Front axle - removal
2-1-2. Disassembly transfer ASS'Y
2-1-3. Reassembly the transfer ASS'Y
3. REAR AXLE (STEERING)
3-1. Disassembly and reassembly
3-1-1. Rear axle - removal and installation
3-1-2. Rear axle - disassembly and reassembly
3-2. Inspection and adjustment
3-2-1. Angle sensor comp. - adjustment
3-2-2. EPS torque sensor - adjustment
3-3. Troubleshooting
3-3-1. Rear axle - troubleshooting
4. TYRE
4-1. Front tyre
4-1-1. Front tyre - disassembly and reassembly
4-1-2. Tyre size (front)
4-2. Rear tyre
4-2-1. Rear tyre - disassembly and reassembly
4-2-2. Tyre size (rear)
4-3. Inspection and adjustment
4-3-1. Bolt nut - inspection
4-3-2. Air pressure - inspection
4-3-3. Tyre - visual inspection and replacement
4-4. Troubleshooting
4-4-1. Tyre - troubleshooting
5. STEERING LINKAGE
5-1. Disassembly and reassembly
5-1-1. Steering linkage- disassembly and reassembly
5-2. Inspection and adjustment
5-2-1. Joint - inspection and replacement
5-2-2. Knob - inspection and replacement
5-2-3. Steering wheel - inspection and replacement
5-2-4. Chain comp., roller - adjustment
6. BRAKE
6-1. Foot brake
6-1-1. Foot brake - disassembly and reassembly
6-2. Parking brake
6-2-1. Parking brake - disassembly and reassembly
6-3. Inspection and adjustment
6-3-1. Brake pedal - adjustment
6-3-2. Brake pedal - inspection
6-3-3. Microswitch of parking brake lever - adjustment
6-3-4. Parking lever - inspection and adjustment
6-3-5. Master cylinder ASS'Y- inspection and replacement
6-3-6. Master cylinder air bleeding
6-4. Troubleshooting
6-4-1. Brake - troubleshooting
7. HYDRAULIC SYSTEM
7-1. Oil piping circuit
7a CONROL VALVE AND VALVE LINKAGE
7a-1. Disassembly and reassembly
7a-1-1. Valve linkage - disassembly and reassembly
7a-1-2. Control valve
7a-2. Inspection and adjustment
7a-2-1. Relief pressure - adjustment
7a-2-2. Microswitch - adjustment
7a-3. Trouble shooting
7a-3-1. Control valve - troubleshooting
7b. OIL TANK AND OIL PIPING
7b-1. Disassembly and reassembly
7b-1-1. Oil tank - disassembly and reassembly
7b-1-2. Oil piping replacement - precautions
7b-2. Inspection and adjustment
7b-2-1. Oil - inspection
7b-2-2. Recommended oil and quantity for hydraulic circuit (except brake and gear oil)
7b-2-3. Oil tank and filters - cleaning and check
7b-3. Troubleshooting
7b-3-1. Oil tank - troubleshooting
7c. HYDRAULICPUMP
7c-1. Removal and installation
7c-1-1. Hydraulic pump -removal and installation
7d. CYLINDER
7d-1. Disassembly and reassembly
7d-1-1. Lift cylinder - removal : 2SP - mast (2 - stage simplex)
7d-1-2. Lift cylinder - removal : 2FP-mast (2-stage duplex), 3FP-mast (3-stage triplex
7d-1-3. Tilt cylinder - removal
7d-1-4. Lift cylinder - installation and adjustment
7d-1-5. Tilt cylinder - installation
7d-1-6. Lift cylinder - disassembly and reassembly
7d-1-7. Tilt cylinder - disassembly and reassembly
7d-2. Inspection and adjustment
7d-2-1. Cylinder comp. - inspection
7d-2-2. Piston rod - inspection
7d-2-3. Drift for lift and tilt - inspection
7d-3. Variation of the tilt cylinder
7d-3-1. Tilt angle by masts
7d-4. Troubleshooting
7d-4-1. Cylinder - troubleshooting
8. MAST
8-1. Disassembly and reassembly
8-1-1. Lift bracket ASS'Y- removal
8-1-2. Mast ASS'Y - removal
8-1-3. Mast - disassembly and reassembly
8-2. Inspection and adjustment
8-2-1. Mast, lift bracket and roller shaft - inspection
8-2-2. Back shoe - inspection
8-2-3. Lift chain - inspection and replacement
8-2-4. Chain bolt - inspection
8-2-5. Chain wheel - inspection
8-2-6. Roller - inspection and replacement
8-2-7. Fork - inspection and replacement
8-2-8. Lift chain - inspection and adjustment
8-2-9. Mast lean- adjustment
8-3. Troubleshooting
8-3-1. Mast Lift bracket Fork - troubleshooting
9. MOTOR
9-1. Disassembly and reassembly
9-1-1. Traction motor - removal and installation
9-1-2. Hydraulic motor - removal and installation
9-1-3. EPS motor - removal and installation
9-1-4. Traction motor - disassembly and reassembly
9-1-5. Hydraulic motor - disassembly and reassembly
9-1-6. EPS motor - disassembly and reassembly
9-2. Inspection and adjustment
9-2-1. Rotor comp. (Traction/hydraulic motor) - inspection and replacement
9-2-2. Armature comp. (EPS motor) - inspection and replacement
9-2-3. Brush, brush holder and spring (EPS motor) - inspection and replacement
9-2-4. Motor ASS'Y (Traction/Hydraulic motor) - inspection
9-2-5. Motor ASS'Y (EPS motor) - inspection
9-2-6. Oil seal and permanent magnet (EPS motor) inspection and replacement
9-2-7. Motor - specification
9-3. Troubleshooting
9-3-1. Motor - troubleshooting
10. ELECTRIC PARTS
10-1. Location and name
10a. CONTROL UNIT
10a-1. Location and name
10a-2. Disassembly and reassembly
10a-2-1. Control unit - removal and installation
10a-2-2. EPS controller - removal and installation
10a-2-3. Control unit - disassembly and reassembly
10a-3. Check and replacement
10a-3-1. Main connector - inspection and replacement
10a-3-2. Module, FET - inspection and replacement
10a-3-3. Capacitor - check and replacement
10b. ACCELERATOR
10b-1. Disassembly and reassembly
10b-1-1. Accelerator linkage - removal and installation
10b-2. Inspection and adjustment
10b-2-1. Potentiometer - adjustment
10b-2-2. Accelerator linkage - adjustment
10c. DISPLAY PANEL AND DIRECTIONAL SWITCH
10c-1. Disassembly and reassembly
10c-1-1. Display panel - disassembly and reassembly
10c-1-2. Directional switch - disassembly and reassembly
10d. BATTERY
10d-1. Removal and installation
10d-1-1. Battery - removal and installation
10d-2. Inspection and adjustment
10d-2-1. Battery - inspection and adjustment
10d-2-2. Battery - Cleaning
10e. CHARGER (BUILT - IN)
10e-1. Disassembly and reassembly
10e-1-1. Charger ASS'Y - disassembly and reassembly
10e-1-2. Transformer - disassembly and reassembly
10e-1-3. Built-in charger - specification
10e-2. Inspection and replacement
10e-2-1. Magnetic contactor - inspection
10e-2-2. Plug comp. and receptacle - inspection and replacement
10e-2-3. Fuse and fuse base - inspection
10e-2-4. Transformer - inspection
10e-2-5. Diode - inspection
10e-3. Inspection After Assembly
10e-3-1. Timer - inspection
10e-4. Charging procedure
10e-4-1. Automatic charge (Daily charge)
10e-4-2. Balancing charge
10e-4-3. Inspection after charging
10e-5. Voltage tap
10e-5-1. Power supply voltage - check
10e-5-2. Voltage tap - selection
10e-5-3. Voltage tap - changing
10e-5-4. Fuse (three-phase voltage) - replacement
11. LASER POINTER (OPTION)
11-1. Adjustment
11-1-1. Fork level - adjustment
11-1-2. Laser optical axis - adjustment
12. SERVICE DATA
12-1. Standard work hours
2. Controller Service manual, PDF, 108 Pages
Contents:
1. Adjustment of SICOS-AC
2. Troubleshooting
3. Wiring (Diagrams)
4. Reference
Original factory manuals for Mitsubishi Lift Trucks contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, without restrictions, contains Searchable Text and bookmarks
Covered models:
FB13TCA (215AF0001-up)
FB15TCA (216AF0001-up)
FB18TCA (216AF0001-up)
FB20TCA (288AD0001-up)
Language: English
Format: ZIP, Contained Set of PDF Manuals:
1. Chassis and Mast Service Manual, PDF, 189 Pages
Contents:
SAFETY WORK
1. Precautions for safe inspection and maintenance work
2. Safety labels
3. Model name and serial numbers
4. Cautions for maintenance
5. Tightening torque for bolts
6. Maintenance tools and inspection devices
7. Data of LOCTITE and THREEBOND products
1. GENERAL
1-1. Appearance
1-2. Specifications
2. FRONT AXLE (DRIVE)
2-1. Disassembly and reassembly
2-1-1. Front axle - removal
2-1-2. Disassembly transfer ASS'Y
2-1-3. Reassembly the transfer ASS'Y
3. REAR AXLE (STEERING)
3-1. Disassembly and reassembly
3-1-1. Rear axle - removal and installation
3-1-2. Rear axle - disassembly and reassembly
3-2. Inspection and adjustment
3-2-1. Angle sensor comp. - adjustment
3-2-2. EPS torque sensor - adjustment
3-3. Troubleshooting
3-3-1. Rear axle - troubleshooting
4. TYRE
4-1. Front tyre
4-1-1. Front tyre - disassembly and reassembly
4-1-2. Tyre size (front)
4-2. Rear tyre
4-2-1. Rear tyre - disassembly and reassembly
4-2-2. Tyre size (rear)
4-3. Inspection and adjustment
4-3-1. Bolt nut - inspection
4-3-2. Air pressure - inspection
4-3-3. Tyre - visual inspection and replacement
4-4. Troubleshooting
4-4-1. Tyre - troubleshooting
5. STEERING LINKAGE
5-1. Disassembly and reassembly
5-1-1. Steering linkage- disassembly and reassembly
5-2. Inspection and adjustment
5-2-1. Joint - inspection and replacement
5-2-2. Knob - inspection and replacement
5-2-3. Steering wheel - inspection and replacement
5-2-4. Chain comp., roller - adjustment
6. BRAKE
6-1. Foot brake
6-1-1. Foot brake - disassembly and reassembly
6-2. Parking brake
6-2-1. Parking brake - disassembly and reassembly
6-3. Inspection and adjustment
6-3-1. Brake pedal - adjustment
6-3-2. Brake pedal - inspection
6-3-3. Microswitch of parking brake lever - adjustment
6-3-4. Parking lever - inspection and adjustment
6-3-5. Master cylinder ASS'Y- inspection and replacement
6-3-6. Master cylinder air bleeding
6-4. Troubleshooting
6-4-1. Brake - troubleshooting
7. HYDRAULIC SYSTEM
7-1. Oil piping circuit
7a CONROL VALVE AND VALVE LINKAGE
7a-1. Disassembly and reassembly
7a-1-1. Valve linkage - disassembly and reassembly
7a-1-2. Control valve
7a-2. Inspection and adjustment
7a-2-1. Relief pressure - adjustment
7a-2-2. Microswitch - adjustment
7a-3. Trouble shooting
7a-3-1. Control valve - troubleshooting
7b. OIL TANK AND OIL PIPING
7b-1. Disassembly and reassembly
7b-1-1. Oil tank - disassembly and reassembly
7b-1-2. Oil piping replacement - precautions
7b-2. Inspection and adjustment
7b-2-1. Oil - inspection
7b-2-2. Recommended oil and quantity for hydraulic circuit (except brake and gear oil)
7b-2-3. Oil tank and filters - cleaning and check
7b-3. Troubleshooting
7b-3-1. Oil tank - troubleshooting
7c. HYDRAULICPUMP
7c-1. Removal and installation
7c-1-1. Hydraulic pump -removal and installation
7d. CYLINDER
7d-1. Disassembly and reassembly
7d-1-1. Lift cylinder - removal : 2SP - mast (2 - stage simplex)
7d-1-2. Lift cylinder - removal : 2FP-mast (2-stage duplex), 3FP-mast (3-stage triplex
7d-1-3. Tilt cylinder - removal
7d-1-4. Lift cylinder - installation and adjustment
7d-1-5. Tilt cylinder - installation
7d-1-6. Lift cylinder - disassembly and reassembly
7d-1-7. Tilt cylinder - disassembly and reassembly
7d-2. Inspection and adjustment
7d-2-1. Cylinder comp. - inspection
7d-2-2. Piston rod - inspection
7d-2-3. Drift for lift and tilt - inspection
7d-3. Variation of the tilt cylinder
7d-3-1. Tilt angle by masts
7d-4. Troubleshooting
7d-4-1. Cylinder - troubleshooting
8. MAST
8-1. Disassembly and reassembly
8-1-1. Lift bracket ASS'Y- removal
8-1-2. Mast ASS'Y - removal
8-1-3. Mast - disassembly and reassembly
8-2. Inspection and adjustment
8-2-1. Mast, lift bracket and roller shaft - inspection
8-2-2. Back shoe - inspection
8-2-3. Lift chain - inspection and replacement
8-2-4. Chain bolt - inspection
8-2-5. Chain wheel - inspection
8-2-6. Roller - inspection and replacement
8-2-7. Fork - inspection and replacement
8-2-8. Lift chain - inspection and adjustment
8-2-9. Mast lean- adjustment
8-3. Troubleshooting
8-3-1. Mast Lift bracket Fork - troubleshooting
9. MOTOR
9-1. Disassembly and reassembly
9-1-1. Traction motor - removal and installation
9-1-2. Hydraulic motor - removal and installation
9-1-3. EPS motor - removal and installation
9-1-4. Traction motor - disassembly and reassembly
9-1-5. Hydraulic motor - disassembly and reassembly
9-1-6. EPS motor - disassembly and reassembly
9-2. Inspection and adjustment
9-2-1. Rotor comp. (Traction/hydraulic motor) - inspection and replacement
9-2-2. Armature comp. (EPS motor) - inspection and replacement
9-2-3. Brush, brush holder and spring (EPS motor) - inspection and replacement
9-2-4. Motor ASS'Y (Traction/Hydraulic motor) - inspection
9-2-5. Motor ASS'Y (EPS motor) - inspection
9-2-6. Oil seal and permanent magnet (EPS motor) inspection and replacement
9-2-7. Motor - specification
9-3. Troubleshooting
9-3-1. Motor - troubleshooting
10. ELECTRIC PARTS
10-1. Location and name
10a. CONTROL UNIT
10a-1. Location and name
10a-2. Disassembly and reassembly
10a-2-1. Control unit - removal and installation
10a-2-2. EPS controller - removal and installation
10a-2-3. Control unit - disassembly and reassembly
10a-3. Check and replacement
10a-3-1. Main connector - inspection and replacement
10a-3-2. Module, FET - inspection and replacement
10a-3-3. Capacitor - check and replacement
10b. ACCELERATOR
10b-1. Disassembly and reassembly
10b-1-1. Accelerator linkage - removal and installation
10b-2. Inspection and adjustment
10b-2-1. Potentiometer - adjustment
10b-2-2. Accelerator linkage - adjustment
10c. DISPLAY PANEL AND DIRECTIONAL SWITCH
10c-1. Disassembly and reassembly
10c-1-1. Display panel - disassembly and reassembly
10c-1-2. Directional switch - disassembly and reassembly
10d. BATTERY
10d-1. Removal and installation
10d-1-1. Battery - removal and installation
10d-2. Inspection and adjustment
10d-2-1. Battery - inspection and adjustment
10d-2-2. Battery - Cleaning
10e. CHARGER (BUILT - IN)
10e-1. Disassembly and reassembly
10e-1-1. Charger ASS'Y - disassembly and reassembly
10e-1-2. Transformer - disassembly and reassembly
10e-1-3. Built-in charger - specification
10e-2. Inspection and replacement
10e-2-1. Magnetic contactor - inspection
10e-2-2. Plug comp. and receptacle - inspection and replacement
10e-2-3. Fuse and fuse base - inspection
10e-2-4. Transformer - inspection
10e-2-5. Diode - inspection
10e-3. Inspection After Assembly
10e-3-1. Timer - inspection
10e-4. Charging procedure
10e-4-1. Automatic charge (Daily charge)
10e-4-2. Balancing charge
10e-4-3. Inspection after charging
10e-5. Voltage tap
10e-5-1. Power supply voltage - check
10e-5-2. Voltage tap - selection
10e-5-3. Voltage tap - changing
10e-5-4. Fuse (three-phase voltage) - replacement
11. LASER POINTER (OPTION)
11-1. Adjustment
11-1-1. Fork level - adjustment
11-1-2. Laser optical axis - adjustment
12. SERVICE DATA
12-1. Standard work hours
2. Controller Service manual, PDF, 108 Pages
Contents:
1. Adjustment of SICOS-AC
2. Troubleshooting
3. Wiring (Diagrams)
4. Reference